Storage tanks and pumps are very important in many businesses because they make it easier to store and move different substances. Even though these parts are often ignored, they hide a threat that can’t be seen: invasive sediment.
In this article, we will show you how dangerous intrusive sediment in storage tanks for chemicals and pumps can be by pointing out the possible risks, the effects of not taking care of it, and how important it is to be proactive about it.
How Intrusive Sediments Affect Storage Tanks and Pumps
1. Reduces Tank Capacity
Sediment buildup in tanks reduces their capacity as they have a reduced effective volume. Because silt takes up valuable real estate, it lessens total storage capacity, which can cause difficulties in operations and even disruptions in the supply chain. Industries dependent on constant and sufficient storage may experience substantial disruptions in production and distribution as a result of this constraint.
2. Inefficient Pump Performance
When sediment gets into pumps, it can make them work less well and less efficiently. When sediment particles are in the pump, they can block the flow lines, make the pump work harder, and clog the pump’s mechanisms. As a result, pumps may have less pushing power, less flow, and use more energy. These problems not only hurt operational performance but they can also cause operational costs to go up.
3. Damage to and malfunction of equipment
Sediment that gets inside storage tanks for water and pumps can wreak havoc on them over time. The abrasive particles of sediment might speed up the deterioration of vital parts. Erosion and rust might degrade the equipment’s structure if sediment is present all the time. Failure, expensive maintenance, or even the need to replace the equipment altogether may happen if this is ignored. Such damage can lead to unplanned downtime and higher maintenance costs, disrupting operations.
4. Danger to Safety
When workers with storage tanks and pumps disregard intrusive sediment, they put themselves in harm’s way. Dangerous compounds may be released into the environment if sediment is stirred up during maintenance or abrupt discharges. Workers’ safety is in danger, and environmental contamination is a real possibility. In addition, if silt builds up, it can lead to hazardous conditions like slick floors or uneven footing.
5. Increases Expenditures for Upkeep and Normal Function
When dealing with intrusive sediment, more upkeep work and money are required. To lessen the damage that sediment buildup causes, routine maintenance, cleaning, and sediment removal are necessary. These sorts of upkeep tasks typically necessitate specialized tools, knowledgeable staff, and system downtime. As a result, operational costs as a whole rise, cutting into profits and taking attention away from more strategically important aspects of the firm.
6. Increases Energy Consumption
When sediment accumulates in pumps and obstructs flow pathways, the efficacy of the pump is diminished. To compensate for the decreased flow, pumps may require increased energy inputs to maintain output levels. This results in increased energy consumption and associated costs, which affects both operational expenses and environmental sustainability.
7. Enhances Risk of Contamination and Microbial Development
Accumulation of sediment can produce conditions favorable to microbial growth and contamination. Bacteria, fungi, and other microorganisms can obtain nutrients and a breeding ground from confined sediment particles. This can result in the degradation of substances in storage, compromising their quality and posing health risks if consumed or used in manufacturing processes.
8. Makes it Difficult to Conduct Routine Inspections
Storage tank and pump maintenance and inspection can be complicated by sediment intrusion. The presence of sediment makes it more difficult to identify other problems and conduct effective routine inspections. It may conceal structural damage, corrosion, or leaks that would be readily detectable otherwise. This can lead to delayed maintenance, increased downtime, and equipment malfunctions that could have been avoided with prompt intervention.
Key Takeaways
When dealing with intrusive sediment, remember that being proactive is critical. You can protect your storage tanks and pumps from unseen threats by emphasizing frequent inspections, effective maintenance, and optimum filtration. This will provide uninterrupted operations, prolonged equipment lifespan, and, ultimately, peace of mind.
Let Us Take Care Of Maintaining Your Storage Tanks!
We know how important storage tanks are in many businesses and how they can be hurt by things like sediment getting in. With our expert knowledge and experience, we offer a wide range of services and solutions that are designed to make sure that your storage tanks work optimally and are safe.
Reach us now at +1 800 656 0167 We can give you a free custom quote and get your tank inspection ready!
